Graphite Filled Bronze Bushes
Manufacturer of Graphite Plugged Bushings, Oil free Bushings, Flanged Oilless Bush, Graphite Bronze Bush, Self lubricating bush, Oilless bush..Graphite Filled Bronze Bushes: Reducing Friction, Ensuring Durability
Looking for a bearing that can handle tough conditions? Look no further than Graphite Filled Bronze Bushes!
These innovative bearings bring together the best of both worlds, with the durability of bronze and the slickness of graphite. Made with top-notch materials and infused with a special graphite lubricant, these bearings are perfect for applications that demand low friction, high wear resistance, and unwavering reliability. So if you need a bearing that can stand up to the challenge, choose Graphite Filled Bronze Bushes!
About Graphite Filled Bronze Bush
What is a Graphite Filled Bronze Bush? Graphite Filled bronze Bush bearings are a unique combination of bronze and graphite bearing properties.
Bronze bushes that are filled with graphite are made by sintering bronze powder with graphite powder. This process makes the bronze powder porous and the graphite powder impregnates the bronze. The result is a bearing material with great self-lubrication. They are made from high-quality materials with a bronze base and graphite lubricant that is carefully infused.
This careful design makes graphite filled bronze bushes suitable for applications that require low friction, excellent wear resistance, and dependability under demanding operating conditions.
Material Composition: The composition of the bushes is predominantly high-grade bronze, which has been meticulously impregnated with graphite to enhance its lubricating and wear-resistant properties.
Size Range: Graphite Filled Bronze Bushes are available in a variety of sizes and dimensions to cater to a broad range of industrial applications.
Production Process: The production process involves precision engineering and advanced techniques to ensure consistent quality and performance. The infused graphite provides self-lubricating properties, thereby reducing the requirement for external lubrication.
Product Specification
- Material: High tensile manganese bronze with graphite impregnation
- Typical composition: Cu 75%, Zn 22%, Pb 3%, Mn 0.5%, Graphite 1.5%
- Density: 6.7 g/cm³
- Tensile strength: 450 MPa
- Elongation at break: 15%
- Hardness: 120 HB
- Porosity: 15-25%
COMPOSITION : Cu= 60 – 65%
Al= 3-7.5%
Fe= 2-5%
Mn= 2.5-5%
Zn = balance.
HARDNESS : 180-210 BHN
LOAD : 750 N/mm2
PV VALUE : 20 N/cm2
DETAILS : It has a backing made of high tensile manganese bronze with a Special filling of prescription of solid lubricant inserted with certain angle & Density into the surface and processed with precision finishing. It is mainly Used for high load and moderate speed application.
Product Key Features
Self-lubricating: Graphite filled bronze bushes do not require external lubrication. This makes them ideal for applications where lubrication is difficult or impossible.
Low Friction Coefficient: The inclusion of graphite within the structure of these bushes allows for self-lubrication, resulting in a significant reduction in friction and wear. This characteristic ultimately contributes to the prolonged lifespan of the product.
High Wear Resistance: These bushes possess an impressive ability to withstand wear and abrasion, making them highly suitable for applications that involve heavy loads and demanding operating conditions.
Excellent Thermal Conductivity: The bronze base material of these bushes facilitates efficient dissipation of heat, enabling them to operate reliably even in high-temperature environments.
Corrosion Resistance: The use of bronze as the primary material for these bushes provides exceptional resistance to corrosion, ensuring their longevity and durability, even in harsh and corrosive environments.
Dimensional Stability: These bushes exhibit excellent dimensional stability, maintaining their shape and performance consistently under varying loads and temperatures. This characteristic ensures reliable and consistent performance over extended periods of use.
Reduce Maintenance Cost: Graphite filled bronze bushes offer several advantages that can result in significant benefits for businesses. Firstly, these bushes do not require external lubrication, which leads to reduced maintenance costs.
By eliminating the need for regular lubrication, businesses can save on both time and money that would otherwise be spent on maintenance activities.
Improved Performance: Additionally, graphite filled bronze bushes have excellent self-lubricating properties, which contribute to improved performance and reduced wear. The self-lubricating nature of these bushes ensures smooth operation and minimizes friction, resulting in enhanced performance and longevity of the equipment they are used in.
Extended Service Life: Graphite filled bronze bushes are highly wear resistant, making them ideal for demanding conditions. These bushes have a long service life, even in harsh environments, which translates to extended equipment durability and reduced replacement costs.
Reduce Downtime: The absence of lubrication requirements for graphite filled bronze bushes reduces downtime. Without the need for lubrication, businesses can minimize equipment downtime and improve productivity. This allows for uninterrupted operations and maximizes the utilization of resources.
These advantages make them a valuable choice for businesses looking to optimize their operations and achieve cost savings.
BUSHES & PLATES CAN BE DEVELOPED WITH ANY SPECIFICATIONS AS PER CUSTOMERS REQUIREMENTS.
Applications of Graphite Filled Bushes:
Graphite-filled bronze bushes are widely utilized across various industries, including the automotive, manufacturing, aerospace, and industrial machinery sectors.
Automotive Industry: These bushes are commonly employed in engine components, suspension systems, and steering mechanisms, ensuring smooth and reliable operation even under high loads and extreme conditions.
Manufacturing Sector: They are utilized in heavy machinery, such as presses, crushers, and conveyors, where their low friction and high wear resistance contribute to improved efficiency and reduced maintenance requirements.
Aerospace Sector: These bushes are utilized in critical applications due to their excellent thermal conductivity and corrosion resistance.
Industrial Machinery Sector: They find application in pumps, valves, and various other industrial equipment, where their self-lubricating properties ensure efficient operation and minimal downtime.
Other Applications:
- These bushes used where it is inaccessible or difficult to lubricate bushes.
- It is used where hours for design, assembly and maintenance need to be saved.
- Where it is difficult to lubricate bushes due to high/low temperature.
- Minimum space is required for bushes.
- Where corrosion resistance or waterproofing is required.
- There is dust in the operating environment.
- Where oil contamination is not desired.
- Where high load and low speed operation that does not accept lubrication is required.
- Oscillation, reciprocating or frequent start and stop operations that makes lubrication insignificant are required.
- Where deterioration of lubrication oil occurs due to non-maintenance for a long time.
Graphite filled bronze bushes are a versatile and cost-effective bearing material. They offer a number of advantages over traditional bearings, including self-lubrication, low friction, high load capacity, and corrosion resistance. Graphite filled bronze bushes are a good choice for a wide variety of applications.